Resistant Trickle Bed Steam Explosion Stainless Steel Decarboxylation Reactor

Product Description

Product Description

With the rapid development of chemical industry, stainless steel reactors always serves as important chemical reaction vessels, especially in chemical engineering, petrochemical engineering, fine chemical engineering and pharmaceutical industry. They are widely used in the aspects of new technology, new process, new device and new material.

Application

Stainless steel tanks are extensively applied in the petroleum, chemical, rubber, pesticide, dyestuff, medicine and food industries, functioning as pressure vessels for completing vulcanization, nitration, hydrogenation, alkylation, polymerization, condensation and other technological processes.

Working Principle

A stainless steel reactor is a comprehensive reaction vessel. Its structure, functions and accessories can be designed according to the reaction conditions. When the height-diameter ratio of the stirring device is relatively big, it can adopt multi-layer stirring blade and it can also be selected as required by users. It set up the jacket outside the reactor or set up the heat exchange surface inside the reactor. It can also exchange heat through the external circulation. The bearings include the prop support and lug support. The gear reducer should be used when the speed exceeds 160rpm. The quantity of hols, specifications or other requirements can be designed and made as required by users.

 

1. Normally the packing seal is adopted under normal or low pressure. Generally the working pressure is lower than 0.2Mpa (2kg/cm²).
2. The mechanical seal is adopted under normal medium pressure or vacuum condition. Generally the working pressure is negative or 0.4Mpa (4kg/cm²).
3. The magnetic seal is adopted under high pressure or high volatility of medium. Generally the working pressure is more than 1.4Mpa (14kg/cm²).

Structure Introduction

Apart from the magnetic seal adopting water for cooling, other sealing forms can add the cooling water jacket when the temperature exceeds 120ºC. It can realize the presetting reaction procedures at a high degree of automation from the feeding to reaction to discharging, and it can strictly regulate the temperature, pressure, dynamic control (stirring and air blasting), reactant and product concentrations, and other important parameters during the reaction process. The material of reactors generally include carbon manganese steel, stainless steel, zirconium, nickel base alloy(Hartz and Monel alloy) and other compound material. So a reactor can be made of SUS304, SUS316L and other stainless steel materials. The stirrer covers anchor type, frame type, paddle type, turbo type, scraper type and combined type. The rotary mechanism can adopt the cycloid-pin gear reducer, stepless reducer or frequency conversion reducer, satisfying the special reaction requirements of various materials. The sealing device can use the mechanical seal, packing seal and other sealing methods. The heating and cooling can use jacket, half pipes, coil pipes, Miller plate and other structures. The heating modes have steam heating, electrical heating and oil conduction so as to satisfy technological requirements in various working environment, such as acid resistance, high temperature resistance, wear resistance, corrosion resistance. All of these can be designed and manufactured according to the technological requirements of users.
 

Advantages

 

1. High quality material. The raw material is strictly selected based on high standards.
2. Product quality can be guaranteed due to we put more emphasis on integrity and quality.
3. Have a complete e-commerce team.
4. The powerful customer service team can rapidly respond and solve customers' problems.

Product Parameters

 

Specification (L)	Diameter of Inner Pot (mm)	Wall Thickness of Inner layer  (mm)	Jacket Diameter (mm)	Wall Thickness of Jacket (mm)	Motor Power (KW)	Reducer Models	Rotating Speed of Stirring (R.P.M)
300	800	4	900	4	3	BLD 3-2	60-100
500	900	5	1000	4	3	BLD 3-2	60-100
800	1100	5	1200	4	4	BLD 4-2	60-100
1000	1200	5	1300	4	4	BLD 4-3	60-100
1500	1300	6	1400	5	4	BLD 4-3	60-100
2000	1400	6	1500	5	5.5	BLD 7.5-3	60-100
2500	1400	6	1500	5	7.5	BLD 7.5-3	60-100
3000	1400	6	1500	5	7.5	BLD 7.5-3	60-100
3500	1400	6	1500	5	7.5	BLD 7.5-4	60-100
4000	1500	6	1600	5	7.5	BLD 7.5-4	60-100
5000	1600	8	1700	6	7.5	BLD 11-4	60-100
6000	1800	8	1900	6	15	BLD 15-5	60-100
18000	2000	10	21000	8	15	BLD 15-5	60-100
32000	3000	12	3200	10	37	BLD 37-56A	35-59

 

Q: Except stainless steel 304 and 316, is other material available for the reactor body?

A: Yes.

Q:  Is it possible to line with teflon inside the reactor

A: Yes. But the design temperature will reduce to 180ºC.

Q: Can you provide power voltage of 110V/60Hz?

A: Yes. The production period will be lengthen for 5 days.